At RAPCO, we deliver comprehensive, integrated packaging solutions engineered to protect your products, ensure safe handling, and optimize transportation throughout the entire supply chain. From initial bagging to final load securing, our services address every practical packaging and logistics challenge, enabling smooth and reliable operations.

Our Packaging Capabilities

We customize every solution based on your product’s unique properties, handling requirements, and transportation conditions. Our focus is on delivering consistent quality, superior load stability, and maximum protection during storage and transit.

Flexible Delivery Options Whether you need a complete, turnkey packaging line or individual pieces of equipment, RAPCO can supply standalone machines and systems tailored to your specific requirements.

Bagging

Precise, efficient bagging for bulk and free-flowing materials.

RAPCO provides advanced bagging systems for a wide variety of products, including powders, pellets, granules, and flakes. We utilize the most suitable technology for your needs—whether valve bags, open-mouth bags, Form-Fill-Seal (FFS) lines, or Big Bags (FIBC).

Our high-performance FFS solutions deliver speeds up to 2800 bags per hour. These modular, highly configurable machines are built for durability, reliability, and user-friendly operation, featuring:

• Intuitive touch-panel HMI with synoptic views and troubleshooting support
• Easy maintenance access and high-quality components
• Optional automatic reel change for uninterrupted production
• Tele-service for remote assistance
• Top-seal cleaning system – ideal for dusty products to ensure clean sealing
• Air evacuation system – for vacuum packing and handling hygroscopic materials
• In-line gusseting unit – creates squared bags for optimal palletization, doubles reel duration, and reduces costs/storage needs
• Corner sealing (“K” sealers) – enhances bag strength, stability, and complete emptying
• Movable platform – for flexible use under different silos

Our Big Bag (FIBC) filling solutions handle capacities from 250 kg to 1250 kg with up to 100 cycles per hour. These versatile, multiformat machines are designed for reliability, operator safety, and seamless integration, featuring:

• Support for 1- to 4-loop bags, with or without pallets
• Vibration systems for optimal product settling and compaction
• Automatic mouth sleeve sealing for clean, secure closure
• Monoloop hanging and tensioning for precise control
• Built-in stacking capabilities for efficient handling
• Optional vacuum suction systems for dust control and cleaner operation
• Mobile platform configurations for flexible positioning under different silos or filling points
• Configurable net or gross weight weighing options for accurate dosing

Our advanced vertical Bale Press systems are ideal for synthetic rubbers and similar extrudates requiring compact, high-density packaging. These fully automated machines deliver high throughput (up to 5.5 tons/hour) and produce uniform, straight-walled, highly stackable bales with precise weight and dimensional control, featuring:

• Adjustable compression forces up to 190 tons for optimal density
• Adjustable bale weights with consistent dimensions for easy palletization
• Robust hydraulic design for long-term reliability and low maintenance
• Integrated weighing and control systems for accurate, repeatable results
• Seamless integration into existing production lines with upstream/downstream compatibility

Our state-of-the-art bagging equipment ensures precise weighing, clean operation, and minimal product loss.

Palletizing

Secure, stable, and efficient palletized loads.

Rapco provides advanced palletizing solutions designed to optimize warehouse utilization, improve load stability, and streamline downstream handling and logistics operations. Depending on product characteristics, pallet patterns, and production capacity requirements, we offer both mechanical and robotic palletizing systems tailored to each application.

Mechanical Palletizer

Our mechanical palletizing systems are ideal for high-capacity production lines requiring reliable, continuous operation and precise layer formation. Available in high-feed and low-feed configurations, these systems ensure accurate stacking and excellent load integrity for bags, boxes, bundles, and other packaged products.

Designed for demanding industrial environments, mechanical palletizers offer:

• High-speed palletizing performance
• Consistent layer formation and stacking accuracy
• Robust and reliable operation
• Integration with conveying and packaging systems
• Customizable configurations to suit product and plant requirements

Optional features include pallet dispensers, slip sheet applicators, bag conditioning devices, automatic layer forming systems, and load stabilization equipment.

Robotic Palletizer

Our robotic palletizing systems combine flexibility, precision, and intelligent automation to meet the evolving needs of modern manufacturing facilities. These solutions are particularly suitable for operations handling multiple product formats, frequent changeovers, or complex pallet patterns.

Key advantages include:

• Flexible handling of bags, boxes, bundles, and mixed products
• Quick adaptation to different pallet layouts and product dimensions
• Reduced footprint compared to conventional palletizing systems
• Easy integration with automated production and logistics lines
• Scalable solutions for future capacity expansion

Equipped with advanced robotic technology and intelligent control systems, Rapco robotic palletizers deliver consistent pallet quality, improved operational efficiency, and enhanced workplace safety.

Wrapping & Hooding

Superior protection against environmental and handling risks.

Our advanced wrapping and hooding solutions provide comprehensive shielding for palletized loads against moisture, dust, contamination, UV exposure, weather conditions, and physical damage during storage, handling, and transportation.

We specialize in stretch hooding, stretch wrapping, and shrink hooding techniques:

Stretch Hooding: Cold-process elastic hooding systems that stretch tubular film over the pallet without heat, providing exceptional horizontal and vertical holding force for maximum load stability. Energy-efficient and cost-effective (using thinner films), these machines offer waterproof protection, tamper-evidence, and suitability for outdoor storage, with fast application, automatic format adaptation, and minimal maintenance.

• Stretch Wrapping: High-efficiency rotary arm or turntable systems that apply pre-stretched elastic film to tightly secure and stabilize loads. These machines feature adjustable rotation speeds, automatic pallet height detection, programmable wrapping cycles, mechanical or electronic film pre-stretch, top sheet application for hermetic sealing, and options for aggressive/dusty products – ensuring optimal load containment, reduced film consumption, and enhanced safety.
• Shrink Hooding: Automated hooders that place heat-shrinkable polyethylene film hoods over pallets, creating a fully sealed, waterproof, and tamper-evident protective barrier after shrinking. Ideal for outdoor storage and harsh environments, these systems ensure maximum product integrity and load containment.

Our hooding and wrapping machines are modular, reliable, and configurable for various pallet sizes and production speeds, with options for energy-efficient operations, automatic film reel changes, top cover application, and seamless integration into complete end-of-line systems.

Our fully robotic arm palletizers offer ultimate flexibility and precision for handling bags, boxes, bundles, and buckets. These advanced systems achieve speeds up to 1200 cycles per hour (or up to 2400 bags/hour with multiple picking, and up to 4000 units/hour for boxes/bundles), with automatic format switching and multi-line capability. Ideal for complex or variable production needs, they feature customizable grippers and configurable options including:

• Single or multiple picking grippers (e.g., for bags, bundles, boxes, or suction cups)
• Integrated empty pallet dispenser and positioning in gripper
• Integrated slip sheet applicator (on empty, intermediate, or top layers)
• Standalone empty pallet dispenser and centering device
• Standalone slip sheet or film sheet dispenser with integrated stapler
• Bag settling with press and/or square roller conveyor
• Glue applicator

Proper pallet configuration enhances load stability, safety, and overall space utilization across your logistics chain.

Auxiliary Conveying & Inspection Equipment

Seamless material flow and built-in quality assurance.

To create fully optimized packaging lines—or to enhance existing ones—RAPCO supplies a complete range of supporting systems:

• Belt Conveyors – Continuous transport for horizontal or inclined movement
• Roller Conveyors – Gravity or powered options for smooth transfer of bags, boxes, and pallets
• Check Weighers – Inline weight verification with automatic rejection of out-of-spec packages
• Metal Detectors – Integrated detection of metallic contaminants for enhanced product safety
• Additional Accessories – Broken bag detectors, diverters, inkjet marking/printers, and reject systems to boost line efficiency and control

Ready for a Tailored Packaging Solution?

Contact RAPCO today to discuss your specific products and requirements—whether for a full packaging line or individual equipment. Our experts are ready to design and deliver the optimal solution that drives efficiency and protects your bottom line.